Quality Engineer
Job Details
Full Job Description
What you’ll do:
1.1 This position is responsible for designing, developing, coordinating and deploying work procedures and associated process controls as it relates to quality. Review customer/industry/internal specifications to ensure compliance. Facilitate quality processes for transfer of work to and from our facility. This role is part of a high-performance work team and will work closely with operations and manufacturing engineering.
1.2 Implement customer specific requirements, maintain quality system.
1. Support first production runs
using AS9102 First Article Inspection reports to demonstrate that all
engineering design and specification requirements are properly
understood and documented.
2. Upload manufacturing and quality
related data into customer portals and systems as required.
3.
Support the review, containment and disposition of deviations,
non-conforming material and product escapes / returns through fast
response communications and quality alerts, and leveraging root cause
analysis and problem-solving techniques (i.e. 8D and A3) to identify
and drive closure of corrective and preventive actions.
4.
Develop, review and update control plans, and test and inspection
procedures to ensure critical risks are identified and manufacturing
processes are carried out under controlled conditions.
5.
Monitor, analyze, and ultimately reduce process variation using
statistical process controls, and partner with operations to reduce
the cost of poor quality (e.g. scrap, defects, customer complaints,
etc.) and drive continuous improvement (e.g. support kaizen events,
daily tier meetings, etc.).
6. Regularly review and provide
feedback on our Quality Management System and participate in audits to
improve the effectiveness of our QMS and ensure alignment with IS0
9001, AS9100, AS13100, and other 3rd party certification bodies and
customer requirements.
7. Improve and control key / critical
processes to ensure compliance to product and customer
requirements.
8. Investigate quality issues and work with
Engineering / Production to provide effective corrective/preventive
action to eliminate recurrence.
9. Reduce internal rework
(together with Production & Engineering) to minimize impact to CONC,
OTD and manufacturing cost.
10. Support Engineering team and
develop quality plan for new product introduction to ensure effective
quality control in product development phase.
11. Develop
quality dynamic control plan, procedure, work instruction and
inspection standards for new process/capability introduction to reduce
cost of quality.
12. Conduct regular process FMEA, in-process
audit, supplier audit to validate process and quality system
compliance.
13. Track and follow-up all corrective/preventive
actions from internal, external and customer audits.
14.
Implement and maintain all quality programs required by customer and
accreditation bodies.
15. Perform any other task that may be
assigned by the Senior QE or QA manager.
Inspection
output
Inspection accuracy
Dppm
OTD
CONC
Qualifications:
Degree in Mechanical / Material / Aeronautical
Engineering
• At least 3 year experience in manufacturing
environment
Skills:
Gaps Analysis (GA) and compliance for Aerospace Materials
Specifications (AMS), ex AMS 5596, 5544
• First Article
Inspection (Part Number Accountability, Product Accountability
(Materials, Special Processes, and Functional Testing) and
Characteristic Accountability (Verification and Compatibility
Evaluation)
• PRODUCT VERIFICATION (INSPECTION TEST / RESULTS)
and PRODUCT ACCEPTANCE
• Knowledge of COBALT BASE ALLOY POWDER
B50TF190, COBALT BASE ALLOY THERMAL SPRAYED COATING F50TF45, GENERAL
SPECIFICATION FOR VENDOR DESIGNED PARTS M50TF9 & IDENTIFICATION
MARKING METHODS AS478
• Technical proficiency in Production
Part Approval Process (PPAP) and Failure Mode and Effect Analysis
(FMEA) models
• Thorough understanding of machining, welding,
assembly operations, gauging, SPC, APQP, and quality assurance systems
(ISO 9001, AS9100)
• Demonstrated work experience in reading
and interpreting blueprints or engineering specification and Ballooned
drawing
• Highly conversant in Microsoft Office application
software.
• Sound command of written & spoken English
•
Must be able to work with little or no supervision and be a
self-motivated individual.
• Display Initiative and willingness
to learn new disciplines and accept responsibility.
• Good
initiative and analytical skills
• Strong attention to detail
and accuracy
• Ability to communicate at all levels of the
organization
• Communication & listening skills
•
Positive mindset, able to work under pressure, keen to learn and
upgrade, takes on challenges and changes
• Technical background
(e.g. forming process etc.) would be added advantage.
• A team
player who is assertive & drives for result
Quality Engineer
Eaton Corporation
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